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Process plants, such as refineries and petrochemical plants, are complex facilities consisting of equipment, piping systems, instruments, electrical systems, electronics, computers, and control systems. The design, engineering, and construction of process plants involve a multidisciplinary team effort.
Plant layout and design of piping systems constitute a significant part of the design and engineering effort. The goal is to design safe and dependable processing facilities cost-effectively.
This course will provide you with practical knowledge and skills that you can immediately implement in your workplace. We will cover the fundamental principles and concepts used in process plant layout and piping design.
This professional development course is designed for engineers and technicians who need practical skills and knowledge in process plant engineering and piping design.
Process Plat layout and Piping Design Course Benefits
- You may be eligible to claim CPD points through your local engineering association.
- Receive a Certificate of Completion from EIT.
- Learn from well-known faculty and industry experts from around the globe.
- Flexibility of attending anytime from anywhere, even when you are working full-time.
- Interact with industry experts during the webinars and get the latest updates/announcements on the subject.
- Experience a global learning with students from various backgrounds and experience which is a great networking opportunity.
- Acquire in demand skills and knowledge in process plant engineering and piping design.
- Get practicable transferable knowledge and skills on the fundamental principles and concepts used in process plant layout and piping design.
- Learn about chemical processing methods, equipment used in process plants and fundamentals of pipe and pipe fittings.
- Study fundamentals of plant layout and workflow procedures, terminology and symbols used in plant layout, plot plans, elevations and 3D models, principles of chemical process technology, piping and instrumentation diagrams, piping design and engineering principles, piping materials, specifications and piping codes, and the components of piping systems, including fittings, flanges, and valves.
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The course is composed of 12 modules, covering topics such as plant layout fundamentals and workflow procedures, terminology and symbols used in plant layout, plot plans, elevations and 3D models, principles of chemical process technology, piping and instrumentation diagrams, piping design and engineering principles, piping materials, specifications and piping codes, and the components of piping systems, including fittings, flanges and valves.
Module 1: Introduction to Process Plant Layout and Piping Design
- Plant layout fundamentals
- Procedures and workflow
- Physical quantities and units
Module 2: Introduction to Chemical Processing Methods
- Unit operations and unit processes
- Process Flow Diagrams (PFDs)
- Heating and cooling utilities used in process plants
- Typical equipment specifications
Module 3: Equipment Used in Process Plants – I
- Process equipment
- Mechanical equipment
- Equipment foundations and supports
Module 4: Equipment Used in Process Plants – II (Documents)
- Equipment data sheets
- Equipment sketches
- Equipment drawings
- Equipment nozzle specifications
- Equipment foundation drawings
Module 5: Plant Layout and Plot Plans
- Plant layout specifications
- Codes and safety considerations
- Development of plot plans
- Plot plan use by disciplines
- Sample plot plans and equipment arrangement drawings
- Layout case studies
Module 6: Piping Materials and Material Specifications
- Material properties
- Classification of materials
- Material specifications (ASTM)
- Common piping materials
- Piping specifications
- Material selection
- Material testing, inspection, and QA
Module 7: Piping and Instrumentation Diagrams (P&IDs) – I
- P&ID basics
- Use of P&IDs by different disciplines
- Information contained in P&IDs
- Instruments and instrument symbols
Module 8: Piping and Instrumentation Diagrams (P&IDs) – II
- Local control, DCS and PLC
- Discussion of a sample P&ID
- Control valve manifolds
- Meter runs
Module 9: Plant Layout and Piping Design Documentation and Tools – I
- Piping codes
- Piping specifications
- Equipment lists
- Piping line lists
Module 10: Plant Layout and Piping Design Documentation and Tools – II
- Stress isometrics
- Piping isometrics and Bill of Materials
- PFDs, plot plans, and P&IDs
- 3D models
Module 11: Fundamentals of Pipe and Pipe Fittings
- Pipe dimensions and pipe representation
- Use of pipe data tables
- Pipe joining methods
- Pipe fittings
- Fitting dimensions and tables
Module 12: Piping System Components
- Basics of flanges
- Flange data tables and their use
- Different types of valves and their applications
- Valve data tables
- Piping restraints
Certification
To obtain a certificate of completion for EIT's Professional Certificate of Competency course, students must achieve a 65% attendance rate at the live, online fortnightly webinars. Detailed summaries or notes can be submitted in lieu of attendance. In addition, students must obtain a mark of 60% in the set assignments which could take the form of written assignments and practical assignments. Students must also obtain a mark of 100% in quizzes. If a student does not achieve the required score, they will be given an opportunity to resubmit the assignment to obtain the required score.
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